In the illustration below, the D value is 14 minutes (40-26) and would be representative of a process at 72°C. However, it will be in diverted flow and never in forward flow. The vat pasteurizer is used extensively in the ice cream industry as it allows for dissolution and blending of ingredients during the heating stage. The extent of the pasteurization treatment required is determined by the heat resistance of the most heat-resistant enzyme or microorganism in the food. After passing temperature sensors of an indicating thermometer and a recorder-controller at the end of the holding tube, milk passes into the flow diversion device (FDD). At 65°C, you would need 35 minutes to accomplish a 5D reduction. In the illustration below the Z value is 10°C. If they are not, how would this affect the efficiency of the pasteurization process?

B. Kolibaba, М. А. Акимова, Г. А. Перевезенцев and О. Б. Колибаба, Get PDF (658 KB), Institutional repository of Ural Federal University named after the first President of Russia B.N.Yeltsin, http://elar.urfu.ru/bitstream/10995/63858/1/ere_2016_007.pdf, Update/Correction/Removal and Jisc. Discover more about the pioneering developments and our research & development activities. creams, chocolate) and special batches. For continuous pasteurizing, it is important to maintain a higher pressure on the pasteurized side of the heat exchanger. The Coperion heat exchanger is a proven technology.
It is a logarithmic process, meaning that in a given time interval and at a given temperature, the same percentage of the bacterial population will be destroyed regardless of the population present. To understand more about how we use cookies or to change your cookie preferences, click on “Cookie Settings”. Discover more information about the industries we serve and what we can offer as an integrated process and technology provider. Since the magnetic flow meter continuously senses flow rate, it will signal the electronic controller if the actual flow exceeds the set flow rate for any reason. Cold raw milk at 4° C in a constant level tank is drawn into the regenerator section of pasteurizer. It is defined as the temperature change required to change the D value by a factor of 10. It offers an ideal solution for thermally treating powders, pellets and granules in many industries. It also shows the position of the homogenizer when included in-line in the HTST system. The improperly heated milk flows through the diverted flow line of the FDD back to the raw milk constant level tank.

As a modification, the milk may be partially heated in tubular or plate heater before entering the vat. Download easily our image assets and interactive materials from our digital library.
Milk is deemed pasteurized if it tests negative for alkaline phosphatase. Have a look at our job vacancies.

The pneumatically conveyed powder is fed into the vertically positioned heat exchanger from below with the conveying gas. This pressure differential is maintained using a timing pump in simple systems, and differential pressure controllers and back pressure flow regulators at the chilled pasteurization outlet in more complex systems. In many bulk materials handling processes it is necessary to thermally treat (cool or heat) powders, pellets and granules. The raw milk is forced through the heater section where hot water on opposite sides of the plates heat milk to a temperature of at least 72° C. The milk, at pasteurization temperature and under pressure, flows through the holding tube where it is held for at least 16 sec. Check our calendar for all Coperion and Coperion K-Tron events all around the world.

It is essentially a short piece of tubing (approximately 25 cm long) surrounded by a housing, inside of which are located coils that generate a magnetic field. The information does not usually directly identify you, but it can give you a more personalized web experience. This system can be operated at a flow rate greater than (residence time less than) the legal limit. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance. Bulk-X-Change InlineThis concept was especially for fine powders.The principle of this patented product, is the direct installation of the Bulk-X-Change in a vertical pneumatic covneying line. The batch method uses a vat pasteurizer which consists of a jacketed vat surrounded by either circulating water with added steam or heating coils of hot water or direct steam. There has also been some progress with low temperature pasteurization methods using membrane processing technology. The D value is a measure of the heat resistance of a microorganism. Get PDF (658 KB) Abstract. Find out more about our capabilities in technical articles and publications.

The raw milk, still under suction, passes through a positive displacement timing pump which delivers it under positive pressure through the rest of the HTST system.

Free circulation from outlet to inlet is required and the speed of the homogenizer must be greater than the rate of flow of the timing pump. Reactions that have small Z values are highly temperature dependent, whereas those with large Z values require larger changes in temperature to reduce the time. Also called the flow diversion valve (FDV), it is located at the downstream end of the upward sloping holding tube. By keeping the pasteurized milk at least 1 psi higher than raw milk in regenerator, it prevents contamination of pasteurized milk with raw milk in event that a pin-hole leak develops in thin stainless steel plates.

Need to quickly find one of our locations and contact details? In many bulk materials handling processes it is necessary to thermally treat (cool or heat) powders, pellets and granules. The figure below (which is schematic and not to scale)  illustrates the relative changes in time temperature profiles for the destruction of microorganisms. Please note blocking some types of cookies may impact your experience of the site and the services we are able to offer.

The Coperion Bulk-X-Change heat exchanger is highly efficient, compact and low cost.

At 79°C, the D value has been reduced by two log cycles from that at 65°C since the Z value is 7°C. A thermal death curve for this process is shown below. When fluids move through a pipe, either of two distinct types of flow can be observed. Discover our research outputs and cite our work. The milk is processed for 21/60=0.35 min, so that would accomplish 5 log cycle reductions to 4 organisms/mL.

This FDD can be cleaned in place and is more suited for automation.

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Alkaline phosphatase is a naturally-occurring enzyme in raw milk which has a similar Z value to heat-resistant pathogens. (Of course, in an actual process, all others that are less heat tolerant are destroyed to a greater extent).

The position of the timing pump is crucial so that there is suction on the raw regenerator side and pushes milk under pressure through pasteurized regenerator. Re > 4000 fully developed turbulent flow.